Energy Optimization of Cooling Water Circulation System
Location: Chinchwad, Maharashtra
Client Industry: Battery Manufacturer
Status: Successfully Commissioned
Project Summary
Q Point Engineering Solutions optimized the client’s cooling water circulation system through a detailed energy audit, hydraulic analysis, replacement of aging fixed-speed pumps with high-efficiency horizontal centrifugal pumps, CUE M120 VFD integration, and UPVC piping modifications. The project achieved approximately 60–70% energy savings while improving reliability and reducing maintenance.
Applications
- Cooling Tower Water Circulation
- Cooling Tower to Process (Primary & Secondary)
Piping System
- UPVC Piping
- Butterfly Valves
- Non-Return Valves
- Transmission Accessories
- Pressure Gauges
Challenges
- 8–10-year-old fixed-load pumps
- Low efficiency
- High power consumption
- No standby pumps
Services
- Energy Optimization
- System Modification
- Piping Modification
- Installation
- Commissioning
Client Benefits
- 60–70% Energy Saving
- Cost Saving
- Reduced Maintenance
- Reliable Long-Term Performance
- Lower Operating Cost
Solution Provided
Following a comprehensive site audit, Q Point Engineering Solutions recommended horizontal centrifugal pumps with external CUE M120 Variable Frequency Drives (VFDs). The optimized UPVC piping network and intelligent VFD operation significantly reduced energy consumption while ensuring efficient cooling water circulation.
